Carbon Crunch
Overview
Buyer
Place of Performance
NAICS
PSC
Set Aside
Original Source
Timeline
Qualification Details
Fit reasons
- NAICS alignment with historical contract wins in similar service areas.
- Scope strongly matches core technical capabilities and delivery model.
Risks
- Past performance thresholds may require one additional teaming partner.
- Potential clarification needed on staffing minimums before bid/no-bid.
Next steps
Validate eligibility requirements, assign capture owner, and schedule partner outreach to confirm teaming strategy before submission planning.
Quick Summary
The Defense Advanced Research Projects Agency (DARPA) has issued the "Carbon Crunch" Solicitation (DARPA-PS-26-15) to enable scalable, fast, and agile production of hypersonic carbon-carbon (C-C) aeroshells. This program seeks innovative manufacturing methods to accelerate C-C aeroshell production. Written Proposal Packages are due April 24, 2026, at 4:00 p.m. ET.
Purpose & Scope
DARPA aims to develop and apply cutting-edge composite manufacturing methods that are inherently faster and more scalable for hypersonic aeroshells. Performers will demonstrate an end-to-end manufacturing process (from raw materials to near-net-shape densification) that achieves high quality, rapid production, and quick design-cycle turnaround. The focus is on reducing C-C material densification time and associated manual labor. The scope includes the aeroshell and potentially hot structure portions. DARPA is not interested in novel thermal protection system materials, cooling technologies, parallelizing existing processes, processes reliant on touch labor, or final machining methods.
Contract Details
- Type: Other Transaction (OT) for Prototype Agreement (under 10 U.S.C. § 4022).
- Set-Aside: None specified. Solutions are encouraged from all responsible U.S. sources, including large and small businesses, and nontraditional defense contractors. Foreign nationals are prohibited from participation.
- Cost Sharing: May be required.
- Anticipated Awards: Multiple.
- Period of Performance Start: October 2026.
- Security: Phase 1 involves Controlled Unclassified Information (CUI); Phase 2 will involve Secret collateral information. Proposers must have appropriate CUI safeguards and, by Phase 2, possess facility and personnel clearances.
Submission & Key Dates
- Written Proposal Packages Due: April 24, 2026, 4:00 p.m. ET (Extended by Amendment 02).
- Video Interview Sessions: May 4 - May 12, 2026 (Rescheduled by Amendment 02).
- Contact: BAA Coordinator at DARPA-PS-26-15@darpa.mil.
Required Attachments
Bidders must utilize provided templates for:
- Abstract Summary Slide (Attachment A)
- Written Abstract (Attachment B, max 5 pages)
- Written Proposal (Attachment C, max 20 pages)
- Cost Spreadsheet (Attachment D)
- Task Description Document (Attachment F)
- Schedule of Milestones and Payments (Attachment G)
- Data Rights Assertion List (Attachment H)