Carbon Crunch
Overview
Buyer
Place of Performance
NAICS
PSC
Set Aside
Original Source
Timeline
Qualification Details
Fit reasons
- NAICS alignment with historical contract wins in similar service areas.
- Scope strongly matches core technical capabilities and delivery model.
Risks
- Past performance thresholds may require one additional teaming partner.
- Potential clarification needed on staffing minimums before bid/no-bid.
Next steps
Validate eligibility requirements, assign capture owner, and schedule partner outreach to confirm teaming strategy before submission planning.
Quick Summary
The Defense Advanced Research Projects Agency (DARPA), specifically the Tactical Technology Office (TTO), has issued a Solicitation for the "Carbon Crunch" program. This initiative seeks to enable scalable, fast, and agile production of hypersonic aeroshells by developing and applying cutting-edge composite manufacturing methods for Carbon-Carbon (C-C) materials. The goal is to demonstrate an end-to-end manufacturing process from raw materials to near-net-shape densification, achieving high quality, rapid production, and quick design-cycle turnaround. The technology developed is intended for transition to hypersonic programs of record. Written proposals are due by April 24, 2026, at 4:00 p.m. ET.
Scope of Work
Performers will be required to:
- Develop a new integrated process for producing C-C aeroshells.
- Demonstrate high-rate production and process agility for design changes.
- Assemble teams to demonstrate the entire aeroshell production process, focusing on reducing densification time and manual labor.
- The scope includes the aeroshell and potentially hot structure portions (e.g., leading edge, nosetips). DARPA is explicitly not interested in novel thermal protection system materials, cooling technologies, parallelizing existing processes, processes reliant on touch labor, or final machining methods.
Contract Details
- Type: Other Transaction (OT) for Prototype Agreement (under 10 U.S.C. § 4022).
- Cost Sharing: May be required.
- Estimated Period of Performance Start: October 2026.
- Awards: Multiple awards are anticipated.
- Intellectual Property: OT templates detail provisions for patent and data rights, including performer retention with government license.
- Security: Phase 1 involves Controlled Unclassified Information (CUI); Phase 2 will involve Secret collateral information. Proposers must have appropriate CUI safeguards and, by Phase 2, possess and maintain facility and personnel clearances.
- Follow-on Potential: Successful prototypes may lead to follow-on production contracts or OTs.
Eligibility & Submission
- Set-Aside: None. Solutions are encouraged from all responsible sources, including large and small businesses, and nontraditional defense contractors.
- Restrictions: Participation is limited to U.S. persons; foreign nationals are prohibited from accessing data/information and participation. Proposers must comply with export control laws (ITAR, EAR).
- Key Dates:
- Abstracts Due: March 2, 2026, 4:00 p.m. ET
- Written Proposals Questions Due: March 27, 2026, 4:00 p.m. ET
- Written Proposal Packages Due: April 24, 2026, 4:00 p.m. ET
- Video Interview Sessions: May 4-12, 2026
- Required Templates: Bidders must use mandatory templates for Abstract Summary Slide, Written Abstract, Written Proposal, Cost Spreadsheet, Schedule of Milestones and Payments, Task Description Document, and Data Rights Assertion List.
- CUI Access: The solicitation is CUI. A CUI Addendum is available upon request via a specific form by February 12, 2026.
Contact Information
For inquiries, contact the BAA Coordinator at DARPA-PS-26-15@darpa.mil.