Carbon Crunch
Overview
Buyer
Place of Performance
NAICS
PSC
Set Aside
Original Source
Timeline
Qualification Details
Fit reasons
- NAICS alignment with historical contract wins in similar service areas.
- Scope strongly matches core technical capabilities and delivery model.
Risks
- Past performance thresholds may require one additional teaming partner.
- Potential clarification needed on staffing minimums before bid/no-bid.
Next steps
Validate eligibility requirements, assign capture owner, and schedule partner outreach to confirm teaming strategy before submission planning.
Quick Summary
The Defense Advanced Research Projects Agency (DARPA) has issued a Solicitation for "Carbon Crunch," seeking innovative solutions for the scalable, fast, and agile production of hypersonic aeroshells. This opportunity is structured as an Other Transaction (OT) for Prototype Agreement, with multiple awards anticipated. Written proposals are due by April 24, 2026, at 4:00 p.m. ET.
Program Objective & Scope
DARPA's "Carbon Crunch" program aims to accelerate carbon-carbon (C-C) hypersonic aeroshell production by developing and applying cutting-edge composite manufacturing methods that are inherently faster and more scalable. Performers will demonstrate an end-to-end manufacturing process, from raw materials to near-net-shape densification, focusing on high quality, rapid production, and quick design-cycle turnaround. The scope includes the aeroshell and potentially hot structure portions (e.g., leading edge, nosetips). DARPA is specifically not interested in novel thermal protection system materials, technologies for cooling, parallelizing existing processes, processes reliant on touch labor, or final machining methods.
Contract Details
This is a Solicitation for an Other Transaction (OT) for Prototype Agreement under 10 U.S.C. § 4022. Cost sharing may be required, and multiple awards are anticipated. The estimated period of performance start is October 2026. Model OT agreements (Attachments E1-E4) detail milestone-based payments, intellectual property, data rights, and reporting requirements.
Eligibility & Security
Solutions are encouraged from all responsible sources, including large and small businesses, and nontraditional defense contractors. Participation is limited to U.S. persons; foreign nationals are prohibited from accessing data/information. Phase 1 will involve Controlled Unclassified Information (CUI), requiring appropriate safeguards. Phase 2 will involve Secret collateral information, necessitating facility and personnel clearances by that stage.
Submission & Key Dates
- Written Proposals Due: April 24, 2026, 4:00 p.m. ET
- Video Interview Sessions: May 4-12, 2026
- Abstract Feedback Due: March 20, 2026
- Written Proposals Questions Due: March 27, 2026 Mandatory templates are provided for Abstract Summary Slides (Attachment A), Written Abstracts (Attachment B), Written Proposals (Attachment C), Cost Spreadsheets (Attachment D), Task Description Documents (Attachment F), Schedule of Milestones and Payments (Attachment G), and Data Rights Assertion Lists (Attachment H). The solicitation is CUI; a CUI Addendum is available upon request.
Contact Information
For inquiries, contact the BAA Coordinator at DARPA-PS-26-15@darpa.mil.